Principles
- History & evolution of production systems
- Introduction to Lean
- Introduction to Six Sigma
- The Lean Six Sigma integration
- Introduction to Value & Waste
- The Toyota Production System
- The 5 Principles of Lean
- Identify Value
- The 3 M’s
- Flow
- Pull
- Perfection
- Kaizen
- Just-In-Time
- The Ohno’s circle
Cultural Transformation
- Decoding Toyota’s DNA
- Developing a Continuous Improvement culture
- The Lean Transformation model
- Deploying a Continuous Improvement infrastructure
- Policy Deployment (Hoshin Kanri)
- Projects prioritization and benefits
- The Toyota Way
- Toyota Kata
- Lean Accounting
- Creating awareness for change
Concepts
- Stability
- Structured Problem Solving
- A3 Thinking
- Root Cause Analysis
- Push & Pull Systems
- Production leveling (Heijunka)
- Inventory management
- Kanban Pull systems
- Autonomation (Jidoka)
- Built-in quality
- Visual management
- Mistake Proofing (Poka Yoke)
- Cellular manufacturing
- Lean metrics
- PDCA cycle
- 8 steps method
- DMAIC
- Total Productive Maintenance
Tools – Qualitative
- 5 Why’s
- Fishbone diagram
- 5S
- Takt Time
- Value Stream Mapping
- Standardized work
- Skill Matrix
- Workflow balancing (Yamatzumi)
- Quick changeovers
- RACI matrix
- ECRS
- Process Mapping
- Makigami
- Brainstorming
- FMEA
Tools – Quantitative
- The 7 Quality tools
- Sampling methods
- Gauge R&R
- Hypothesis testing
- Capability analysis
- ANOVA GLM
- Linear regression
- Multiple regression
- Design of experiments
- Multivariate analysis
- Statistical Process Control
- Forecasting methods
Our trainers are certified by international organizations
Lean Management & Six Sigma courses
Our training sessions are highly interactive and based on workshops.
- Awareness session on Lean Six Sigma – ½ day
- Introduction to Lean – ½ day
- Introduction to Six Sigma – ½ day
- Lean Simulation – ½ day
- Value Stream Mapping – 1 day
- Lean Champion (for Corporate Management) – 2 days
Your certification as a commitment towards excellence
Lean Six Sigma Certification Programs
Our certification programs are focused on practical learning and results through the final projects, which are required to obtain the certification.
Periodical on/off-site project mentoring for the prospective belts is included, to ensure the projects are completed, and your organization immediately materializes the benefits coming from the training investment.
- Lean White Belt certification – 1 day
- Lean Yellow Belt certification – 3 days
- Lean Green Belt certification – 5 days
- Lean Six Sigma Green Belt certification – 5 days
- Lean Six Sigma Black Belt certification – 10 days
- Six Sigma Green Belt certification – 5 days
- Six Sigma Black Belt certification – 10 days
Agile training for stakeholders engagement
Agile training
Agile is a umbrella framework that enables delivery of organizational initiatives through flexibility, collaboration and cross-functional teamwork, incorporating People, Processes and Technology, using improvement methodologies with a customer centric approach.
- Leadership session – ½ day
- Team Members session – ½ day
