Operational Excellence – modules

Principles

  • History & evolution of production systems
  • Introduction to Lean
  • Introduction to Six Sigma
  • The Lean Six Sigma integration
  • Introduction to Value & Waste
  • The Toyota Production System
  • The 5 Principles of Lean
  • Identify Value
  • The 3 M’s
  • Flow
  • Pull
  • Perfection
  • Kaizen
  • Just-In-Time
  • The Ohno’s circle

Cultural Transformation

  • Decoding Toyota’s DNA
  • Developing a Continuous Improvement culture
  • The Lean Transformation model
  • Deploying a Continuous Improvement infrastructure
  • Policy Deployment (Hoshin Kanri)
  • Projects prioritization and benefits
  • The Toyota Way
  • Toyota Kata
  • Lean Accounting
  • Creating awareness for change

Concepts

  • Stability
  • Structured Problem Solving
  • A3 Thinking
  • Root Cause Analysis
  • Push & Pull Systems
  • Production leveling (Heijunka)
  • Inventory management
  • Kanban Pull systems
  • Autonomation (Jidoka)
  • Built-in quality
  • Visual management
  • Mistake Proofing (Poka Yoke)
  • Cellular manufacturing
  • Lean metrics
  • PDCA cycle
  • 8 steps method
  • DMAIC
  • Total Productive Maintenance

Tools – Qualitative

  • 5 Why’s
  • Fishbone diagram
  • 5S
  • Takt Time
  • Value Stream Mapping
  • Standardized work
  • Skill Matrix
  • Workflow balancing (Yamatzumi)
  • Quick changeovers
  • RACI matrix
  • ECRS
  • Process Mapping
  • Makigami
  • Brainstorming
  • FMEA

Tools – Quantitative

  • The 7 Quality tools
  • Sampling methods
  • Gauge R&R
  • Hypothesis testing
  • Capability analysis
  • ANOVA GLM
  • Linear regression
  • Multiple regression
  • Design of experiments
  • Multivariate analysis
  • Statistical Process Control
  • Forecasting methods
training2
Our trainers are certified by international organizations

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Lean Management & Six Sigma courses

Our training sessions are highly interactive and based on workshops.

  • Awareness session on Lean Six Sigma – ½ day
  • Introduction to Lean – ½ day
  • Introduction to Six Sigma – ½ day
  • Lean Simulation – ½ day
  • Value Stream Mapping – 1 day
  • Lean Champion (for Corporate Management) – 2 days
certification
Your certification as a commitment towards excellence

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Lean Six Sigma Certification Programs

Our certification programs are focused on practical learning and results through the final projects, which are required to obtain the certification.

­Periodical on/off-site project mentoring for the prospective belts is included, to ensure the projects are completed, and your organization immediately materializes the benefits coming from the training investment.

  • Lean White Belt certification – 1 day
  • Lean Yellow Belt certification – 3 days
  • Lean Green Belt certification – 5 days
  • Lean Six Sigma Green Belt certification – 5 days
  • Lean Six Sigma Black Belt certification – 10 days
  • Six Sigma Green Belt certification – 5 days
  • Six Sigma Black Belt certification  – 10 days
agile
Agile training for  stakeholders engagement

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Agile training

Agile is a umbrella framework that enables delivery of organizational initiatives through flexibility, collaboration and cross-functional teamwork, incorporating People, Processes and Technology, using improvement methodologies with a customer centric approach.

  • Leadership session – ½ day
  • Team Members session – ½ day

Inquire about our training programmes!

Contact Blue Sun for a FREE meeting and discussion about your opportunities.

Email: info@bluesun.solutions
Phone: +94 774 795473